Difference between revisions of "Maintenance Schedule"
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| + | == Tost Winch Maintenance Schedule == | ||
| − | Daily (Driver inspection - see also Winch Driver's Manual) | + | '''Daily''' (Driver inspection - see also Winch Driver's Manual) |
Check and top up if necessary, the following on both winch and road chassis: | Check and top up if necessary, the following on both winch and road chassis: | ||
| − | Engine oil | + | > Engine oil |
| − | Auto transmission oil | + | |
| + | > Auto transmission oil | ||
| − | Radiator | + | > Radiator |
| − | Fuel | + | |
| − | Check fan belt - condition and tension | + | > Fuel |
| − | Check function of lights and gauges | + | |
| − | Check serviceability of paying on gear and guillotines | + | Check fan belt - condition and tension |
| − | Check tyres fully inflated | + | |
| − | + | Check function of lights and gauges | |
| − | Monthly | + | |
| + | Check serviceability of paying on gear and guillotines | ||
| + | |||
| + | Check tyres fully inflated | ||
| + | |||
| + | '''Monthly''' | ||
| + | |||
Functional check of guillotines (without cutting cable) - BGA requirement | Functional check of guillotines (without cutting cable) - BGA requirement | ||
| + | |||
Check paying on rollers - lubricate as necessary, replace damaged items | Check paying on rollers - lubricate as necessary, replace damaged items | ||
| − | Quarterly | + | '''Quarterly''' |
| − | Check function of all gauges and warning lights | + | Check function of all gauges and warning lights |
| − | Check setting and function of rev limiter | + | |
| − | Check fan belt - condition and tension | + | Check setting and function of rev limiter |
| − | Check and top up if required, the following on | + | |
| − | + | Check fan belt - condition and tension | |
| − | + | ||
| − | Radiator | + | Check and top up if required, the following on both winch and road chassis; |
| − | + | ||
| − | + | > Engine oil (change oil and filter if engine is in 'daily' use) | |
| − | + | ||
| − | + | > Auto transmission oil | |
| − | + | ||
| − | + | > Radiator | |
| − | + | ||
| − | Investigate reasons for any significant topping up | + | > Main gearbox |
| − | Lubricate paying on gear pivots | + | |
| − | Lubricate dog clutch selectors and linkage | + | > Right angle drive/back axle |
| + | |||
| + | > Dog clutch housings | ||
| + | |||
| + | > Scroll gear housings | ||
| + | |||
| + | > Brake fluid | ||
| + | |||
| + | > Clutch fluid | ||
| + | |||
| + | > Batteries | ||
| + | |||
| + | Investigate reasons for any significant topping up | ||
| + | |||
| + | Lubricate paying on gear pivots | ||
| + | |||
| + | Lubricate dog clutch selectors and linkage | ||
| + | |||
Check/adjust tyre pressures. Check for damage or wear. | Check/adjust tyre pressures. Check for damage or wear. | ||
| − | Half yearly | + | '''Half yearly''' |
| + | |||
| + | '''Important - check 300 lbs/ft torque on half shaft nuts''' | ||
| + | |||
Change auto transmission oil and filter | Change auto transmission oil and filter | ||
| − | Every autumn | + | '''Every autumn''' |
| − | Inspect hoses - replace if cracked or leaking | + | |
| − | Check security of all hose clips | + | Inspect hoses - replace if cracked or leaking |
| − | Check fan belt - condition and tension | + | |
| + | Check security of all hose clips | ||
| + | |||
| + | Check fan belt - condition and tension | ||
| + | |||
Drain and refill cooling system with 30% (min) antif-freeze solution | Drain and refill cooling system with 30% (min) antif-freeze solution | ||
Latest revision as of 11:02, 24 January 2012
Tost Winch Maintenance Schedule[edit]
Daily (Driver inspection - see also Winch Driver's Manual)
Check and top up if necessary, the following on both winch and road chassis:
> Engine oil
> Auto transmission oil
> Radiator
> Fuel
Check fan belt - condition and tension
Check function of lights and gauges
Check serviceability of paying on gear and guillotines
Check tyres fully inflated
Monthly
Functional check of guillotines (without cutting cable) - BGA requirement
Check paying on rollers - lubricate as necessary, replace damaged items
Quarterly Check function of all gauges and warning lights
Check setting and function of rev limiter
Check fan belt - condition and tension
Check and top up if required, the following on both winch and road chassis;
> Engine oil (change oil and filter if engine is in 'daily' use)
> Auto transmission oil
> Radiator
> Main gearbox
> Right angle drive/back axle
> Dog clutch housings
> Scroll gear housings
> Brake fluid
> Clutch fluid
> Batteries
Investigate reasons for any significant topping up
Lubricate paying on gear pivots
Lubricate dog clutch selectors and linkage
Check/adjust tyre pressures. Check for damage or wear.
Half yearly
Important - check 300 lbs/ft torque on half shaft nuts
Change auto transmission oil and filter
Every autumn
Inspect hoses - replace if cracked or leaking
Check security of all hose clips
Check fan belt - condition and tension
Drain and refill cooling system with 30% (min) antif-freeze solution